Pinaque Technologies

Industry

Technology for plants, from people who have run plant IT.

Manufacturing is our lead industry. Our founders have run these environments, not just advised on them.

Where the experience comes from

Sub-sectors the founders worked in before Pinaque

  • Electronics manufacturing
  • Tyres and automotive
  • Metals and aluminium
  • Optical fibre

This is the founders’ own experience, not a list of Pinaque clients. Pinaque is a new company. Read the founders’ experience before Pinaque.

What it means for you: we plan around production, not around IT. We know that a line cannot stop for a patch, that machines outlive their software, and that plant engineering and IT often disagree about who owns what.

Plant foundations

Twelve foundations, in the order they are usually tackled.

Each step makes the next one cheaper and safer. Few plants need all twelve at once.

  1. Plant asset discovery

    You cannot secure what is not on a list.

  2. Network segmentation between office and plant networks

    Contains the damage from ransomware.

  3. Industrial wireless

    For mobile operators, guided vehicles and handheld traceability.

  4. Machine connectivity and retrofits

    Data from machines that predate any digital interface.

  5. A single plant data layer

    Ends integration sprawl.

  6. Manufacturing execution system: selection, rollout, stabilisation and standardisation

    Comparable metrics across plants.

  7. Traceability with barcodes and radio-frequency tags

    For recall containment, warranty defence and customer audits.

  8. Computing at the plant edge

    For vision and control workloads that cannot wait.

  9. Paperless floor and digital escalation

    Real-time alerts, and no shift-log paperwork.

  10. Power and physical resilience

    Often the cheapest downtime fix available.

  11. Clear ownership between plant engineering and IT

    Every system has one named owner.

  12. Plant recovery and continuity

    A recovery time production can actually absorb.

AI on the shop floor

Sixteen uses, each with the measure it moves.

We name the measure, not a number. What it is worth in your plant depends on your data, and we work that out with you before building. Where AI recommends a change to a process or a schedule, a person approves it before it is applied.

  • Vision-based quality inspection

    Moves: defect escapes, inspection time, rework.

  • Predictive maintenance

    Moves: unplanned downtime, maintenance cost.

  • Automated equipment-effectiveness and loss reporting

    Moves: reporting lag.

  • Demand forecasting and planning

    Moves: forecast accuracy, inventory, expediting.

  • Process parameter optimisation

    Moves: first-pass yield, scrap.

  • Energy optimisation

    Moves: energy cost per unit, peak charges.

  • Changeover assistance

    Moves: changeover time.

  • Assisted shift handover

    Moves: supervisor admin time, information lost between shifts.

  • Maintenance assistant over standard procedures

    Moves: repair time, repeat failures.

  • Supplier quality triage

    Moves: incoming rejections.

  • Vision-based safety-gear compliance

    Moves: near-miss capture.

  • Spare parts optimisation

    Moves: carrying cost, stockouts on critical spares.

  • Document automation

    Moves: manual entry of goods receipts, invoices and transport documents.

  • Non-conformance and corrective-action follow-up

    Moves: closure time, recurrence.

  • Capturing experienced engineers’ knowledge

    Moves: new-engineer ramp time.

  • Production scheduling

    Moves: throughput, on-time delivery, work in progress.

How we approach AI & Business Automation

Plant security

Office security does not cover the plant.

Control systems were built to run for decades, not to be patched every month. Securing them takes a different approach from securing laptops and email.

Ways to start

Start with one plant, one system or one process.

Matching entry offer

Security & Governance Review

1–2 weeks, fixed scope

You get: A risk register, your top gaps, a prioritised fix plan and a leadership briefing. Quoted after the first call. The written outputs are yours.

How the entry offers work

Matching entry offer

AI & Automation Opportunity Review

1–2 weeks, fixed scope

You get: A workflow list, a feasibility view, one recommended pilot and how return on investment will be measured. Quoted after the first call. The written outputs are yours.

How the entry offers work

Matching entry offer

Cloud & Infrastructure Readiness Review

1 week, fixed scope

You get: Your current state, the gaps, and migration or modernisation priorities. Quoted after the first call. The written outputs are yours.

How the entry offers work

Talk to someone who has stood on a shop floor.

Thirty minutes. Tell us what is in front of you and we will say plainly where we would start.